{"id":5556,"date":"2020-10-06T13:40:19","date_gmt":"2020-10-06T18:40:19","guid":{"rendered":"https:\/\/www.wisconsin.edu\/all-in-wisconsin-new\/?post_type=campus_story&#038;p=5556"},"modified":"2020-10-06T13:40:19","modified_gmt":"2020-10-06T18:40:19","slug":"made-at-uw-stout-door-pullers-part-of-student-health-push","status":"publish","type":"campus_story","link":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/story\/made-at-uw-stout-door-pullers-part-of-student-health-push\/","title":{"rendered":"Made at UW-Stout door pullers part of student health push"},"content":{"rendered":"<figure id=\"attachment_5557\" aria-describedby=\"caption-attachment-5557\" style=\"width: 1178px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.wisconsin.edu\/all-in-wisconsin-new\/wp-content\/uploads\/sites\/378\/2020\/09\/STO_door-puller.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-5557\" src=\"https:\/\/www.wisconsin.edu\/all-in-wisconsin-new\/wp-content\/uploads\/sites\/378\/2020\/09\/STO_door-puller.jpg\" alt=\"Photo of plastic door puller, designed by two UW-Stout seniors\u2019 whose engineering skills led to special welcome gift in residence halls.\" width=\"1178\" height=\"884\" \/><\/a><figcaption id=\"caption-attachment-5557\" class=\"wp-caption-text\">Two seniors\u2019 engineering skills lead to special welcome gift in residence halls.<\/figcaption><\/figure>\n<p>At UW-Stout this fall, dozens of COVID-19 safety measures \u2014 from new plexiglass barriers to surface disinfection protocols to socially-distanced classrooms and lounges \u2014 have been planned and implemented to help keep everyone healthy.<\/p>\n<p>The university\u2019s commitment also includes something out of the ordinary, a narrow, molded plastic tool distributed in welcome packs to residence hall students. Simple as it looks, it has a sort of superpower.<\/p>\n<p>The device is a hand-held door puller, designed to hook handles and open doors in classroom buildings, residence halls and more, meaning that students can use it to greatly reduce the number of times each day that they touch commonly used surfaces.<\/p>\n<p>For this small but powerful \u2014 even life-saving \u2014 piece of engineering, students can largely credit two of their peers, fellow students Jake Thomas and Deven McCarty.<\/p>\n<p><img decoding=\"async\" class=\"align-center\" src=\"https:\/\/www.uwstout.edu\/sites\/default\/files\/inline-images\/doorpuller3a.jpg\" alt=\"Jake Thomas\u2019 original door puller, on table, was designed and 3D-printed after a request from his father, John, right.\" data-entity-type=\"file\" data-entity-uuid=\"c1058328-7a99-4e07-884d-5771398a8475\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>\u201cI\u2019m happy I can make a difference, put my engineering knowledge to use and make students\u2019 lives a little better,\u201d said Thomas, the inventor, a senior\u00a0<a href=\"https:\/\/www.uwstout.edu\/programs\/bs-engineering-technology\">engineering technology<\/a>\u00a0major from Northfield, Minn.<\/p>\n<p>Thomas made a door puller early this summer at home on a 3D printer. It came at the request of his father, who works in technology for a Minnesota school district. Once word got out at UW-Stout, where Thomas works as an Admissions tour guide, the idea took off.<\/p>\n<p>Soon, there will be 3,000 of Thomas\u2019 door pullers on campus. \u201cIt\u2019s wild that this all started in my bedroom,\u201d he said.<\/p>\n<p>McCarty is a senior\u00a0<a href=\"https:\/\/www.uwstout.edu\/programs\/bs-plastics-engineering\">plastics engineering<\/a>\u00a0major who refined the design for production in the university\u2019s\u00a0<a href=\"https:\/\/www.uwstout.edu\/academics\/colleges-schools\/labs-classrooms\/jarvis-hall-technology-wing\">plastics lab<\/a>\u00a0in Jarvis Hall Tech Wing. \u201cWhatever I can do big or small to hopefully see this virus go away is a win in my eyes,\u201d said McCarty, from Dyckesville, northeast of Green Bay.<\/p>\n<p>Along with student know-how, the project benefited from several of the plastics engineering program\u2019s industry partners:<\/p>\n<ul>\n<li><a href=\"https:\/\/www.natureworksllc.com\/\" target=\"_blank\" rel=\"noopener noreferrer\">NatureWorks<\/a>\u00a0<span lang=\"EN\" xml:lang=\"EN\">donated 1,400 pounds of raw plastics material.<\/span><\/li>\n<li><span lang=\"EN\" xml:lang=\"EN\">The<\/span>\u00a0<a href=\"https:\/\/www.rtpcompany.com\/\" target=\"_blank\" rel=\"noopener noreferrer\">RTP Company<\/a>\u00a0provided\u00a0<span lang=\"EN\" xml:lang=\"EN\">laser etching additive.<\/span><\/li>\n<li><span lang=\"EN\" xml:lang=\"EN\">A\u00a0<\/span><a href=\"https:\/\/www.milacron.com\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span lang=\"EN\" xml:lang=\"EN\">Milacron<\/span><\/a><span lang=\"EN\" xml:lang=\"EN\">\u00a0injection molding machine, which is free on consignment to the lab, produced the devices.<\/span><\/li>\n<li><span lang=\"EN\" xml:lang=\"EN\">A donation from\u00a0<\/span><a href=\"https:\/\/www.evcoplastics.com\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span lang=\"EN\" xml:lang=\"EN\">EVCO Plastics<\/span><\/a><span lang=\"EN\" xml:lang=\"EN\">\u00a0to Stout University Foundation made it possible to purchase a Datalogic laser engraver at a significant discount. EVCO is owned by UW-Stout alumnus Dale Evans.<\/span><\/li>\n<\/ul>\n<p>Professor Adam Kramschuster, who helped secure the donations and provided expertise with the production process, is proud of how it all came together over a couple months before classes begin Wednesday, Sept. 9.<\/p>\n<p>\u201cThe high-tech equipment already available in the plastics engineering laboratory, along with the skillsets students develop in their coursework, provided the groundwork for a successful project,\u201d Kramschuster said.<\/p>\n<p>He said injection molding was chosen to make the tools because of its cost-effectiveness and ability to produce complex 3D shapes that look good.<\/p>\n<p><img decoding=\"async\" class=\"align-left\" src=\"https:\/\/www.uwstout.edu\/sites\/default\/files\/inline-images\/doorpuller4a.jpg\" alt=\"The Made at UW-Stout door pullers will help students open doors on campus without touching the handles during the pandemic.\" data-entity-type=\"file\" data-entity-uuid=\"45e9f5ea-41f4-4853-86de-60a17e67396d\" \/><\/p>\n<p>The door puller includes the\u00a0<a href=\"https:\/\/www.uwstout.edu\/academics\/colleges-schools\/school-management\/made-uw-stout\">Made at UW-Stout<\/a>\u00a0logo, a campuswide initiative to highlight unique products designed, prototyped and produced on campus as part of the applied learning focus. The puller also includes a QR code that links to a web page to learn more about the project.<\/p>\n<p>\u201cWe are fortunate to have a\u00a0strong collaborative network on campus where faculty, staff and students engage in Made at UW-Stout projects,\u201d said Ann Parsons, interim associate dean of the College of Science, Technology, Engineering, Mathematics and Management.<\/p>\n<p>\u201cBranding the door puller as Made at UW-Stout gives long lasting testimony to the capabilities that exist in-house and the shared responsibility we all have for our community. The project is a great example of how our UW-Stout community supports our students and introduces their products to the marketplace,\u201d Parsons said.<\/p>\n<p><a href=\"https:\/\/youtu.be\/6xDs7X74ilA\" target=\"_blank\" rel=\"noopener noreferrer\">Watch a video<\/a>\u00a0about how the project began.<\/p>\n<h3>Two skillsets coming together<\/h3>\n<p>It all started with a question by Jake Thomas\u2019 father, John, who opens a lot of doors with his school district technology job.<\/p>\n<p>\u201cTouching and wiping down doors takes a lot of time. I asked Jake about making some kind of puller I could put on a lanyard. He seeks out things to design and fabricate,\u201d John said. \u201cWe talked about it on a Saturday afternoon. He had a design within a few hours and had one 3D printed by Sunday night.\u201d<\/p>\n<p><img decoding=\"async\" class=\"align-right\" src=\"https:\/\/www.uwstout.edu\/sites\/default\/files\/inline-images\/doorpuller1a.jpg\" alt=\"Senior engineering students Jake Thomas, left, and Deven McCarty work on Made at UW-Stout door pullers in the plastics engineering lab. Thomas designed the tool, being given to first-year students, and McCarty helped engineer it.\" data-entity-type=\"file\" data-entity-uuid=\"fd7bc3b6-65ba-4722-babe-4eefb19e873c\" \/><\/p>\n<p>Jake had saved up for his first 3D printer about seven years ago in middle school and subsequently turned his closet into a workbench. He was co-captain of his Northfield High School FIRST robotics team.<\/p>\n<p>\u201cWe have a silly expression in our house: You have to use your \u2018superpowers\u2019 for good. I love that he\u2019s taking his skills and helping others,\u201d John said.<\/p>\n<p>Jake researched the idea online and developed his prototype, which his dad still uses but which is more than twice as thick as the finished Made at UW-Stout model. The final product is 4.9 inches long, 2.23 inches high and a quarter-inch thick, weighing less than one ounce.<\/p>\n<p>In between that first model and the finished one, Jake refined his idea and made about 20 of them for Admissions staff at UW-Stout. He used knowledge from classes such as Impacts of Engineering and Engineering Graphics Applications to research, design and test his idea, including how many pounds of force are needed to open a typical campus door.<\/p>\n<p>Word of his idea began to spread across campus. When the decision was made to make the door pullers as a welcome gift for new students, Jake saw the project take on a whole new life with cost analysis, the Made at UW-Stout aspect, mold-making and a production schedule, all of which put him in contact with faculty and administrators, including making a pitch to Chancellor Katherine P. Frank.<\/p>\n<p><img decoding=\"async\" class=\"align-left\" src=\"https:\/\/www.uwstout.edu\/sites\/default\/files\/inline-images\/mccarty%2Cdeven1a.jpg\" alt=\"Deven McCarty\" data-entity-type=\"file\" data-entity-uuid=\"a2fd310d-1650-4db2-85b3-dd64fd19c251\" \/><\/p>\n<p>Jake and his new project partner, McCarty, oversaw the production process, and they learned from each other\u2019s engineering skillsets.<\/p>\n<p>McCarty\u2019s redesign of Jake\u2019s prototype, to meet production specifications, included using modeling software, 3D printing, hundreds of color tests for laser etching and, finally, machine programming, setup and production of the door pullers in the lab.<\/p>\n<p>The aluminum mold based on McCarty\u2019s work was milled in UW-Stout\u2019s\u00a0<a href=\"https:\/\/www.uwstout.edu\/academics\/colleges-schools\/labs-classrooms\/fryklund-hall\">machine shop<\/a>\u00a0in Fryklund Hall by Paul Craig, manufacturing engineering instructor.<\/p>\n<p>Most of McCarty\u2019s work was online and involved virtual meetings because of the pandemic.<\/p>\n<p>\u201cThe first thing that excited me about this project is that it would challenge what I have learned so far in my classes. It was a good test to see what I am good at and what I need to work on,\u201d McCarty said.<\/p>\n<p>Both students said the project essentially took the place of their summer internships, which were canceled because of COVID-19. \u201cI was the project engineer at a \u2018contract manufacturer\u2019 and learned a lot of things that will help me transition into working in industry once I graduate,\u201d McCarty said.<\/p>\n<p>Jake said the experience represents why he fell in love with UW-Stout.<\/p>\n<p>\u201cI wanted a school with engineering and a hands-on focus. I love learning through seeing and doing. This project has been a testing ground for me. The engineer in me came out.\u201d<\/p>\n<p>###<\/p>\n<p>Photos<\/p>\n<p>Jake Thomas\u2019 original door puller, on table, was designed and 3D-printed after a request from his father, John, right.<\/p>\n<p>The Made at UW-Stout door pullers will help students open doors on campus without touching the handles during the pandemic.<\/p>\n<p>Senior engineering students Jake Thomas, left, and Deven McCarty work on Made at UW-Stout door pullers in the plastics engineering lab. Thomas designed the tool, being given to first-year students, and McCarty helped engineer it.<\/p>\n<p>Deven McCarty<\/p>\n","protected":false},"excerpt":{"rendered":"<p>At UW-Stout this fall, dozens of COVID-19 safety measures \u2014 from new plexiglass barriers to surface disinfection protocols to socially-distanced classrooms and lounges \u2014 have been planned and implemented to help keep everyone healthy. The university\u2019s commitment also includes something out of the ordinary, a narrow, molded plastic tool distributed in welcome packs to residence [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":5557,"comment_status":"closed","ping_status":"closed","template":"","institution":[90],"story_category":[],"class_list":["post-5556","campus_story","type-campus_story","status-publish","has-post-thumbnail","hentry","institution-uw-stout"],"_links":{"self":[{"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/campus_story\/5556","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/campus_story"}],"about":[{"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/types\/campus_story"}],"author":[{"embeddable":true,"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/users\/15"}],"replies":[{"embeddable":true,"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/comments?post=5556"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/media\/5557"}],"wp:attachment":[{"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/media?parent=5556"}],"wp:term":[{"taxonomy":"institution","embeddable":true,"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/institution?post=5556"},{"taxonomy":"story_category","embeddable":true,"href":"https:\/\/www.wisconsin.edu\/all-in-wisconsin\/wp-json\/wp\/v2\/story_category?post=5556"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}